E-Flex® Copper braid power shunts

E-Flex® Copper braid power shunts

The copper braid power shunts are woven from oxygen-free copper wire. The whole product uses a tinned copper braid as the conductor. The lap joint is welded at one time using pressure welding technology. Power shunts are used as an alternative to solid busbars and power cable assemblies capable of carrying very high currents yet are flexible, robust, and easy to install.

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E-Flex® production and certified by UL/CSA/Rohs/Reach/Halogen-free/En45545 of cable sleeves, meanwhile we also support custom-made.

Alternative to Multiple Power Cables & Solid Copper Bus-bar Systems

 

The flexible braided copper busbar is in demand in the electrical industry because it is tough and can be handled easily. It is used for a wide variety of applications such as bonding straps, grounding, protective coverings, and cable shielding. Copper wire braid is often made from tinned copper.

 

Power shunts are large cross-sectional area copper braided connectors, used as an alternative to the power cable and solid busbar, designed to meet the current carrying capacity of power distribution applications – designed with multi-layers of flat or round copper earth braids to achieve sizes up to 500sqmm and carry currents in excess of 1100 amps.

 

Multiple layers of flat copper braid are used and assembled in a parallel or stacked format to achieve the required cross-sectional area or agreed on current density. In certain circumstances flexible strand is a practical alternative.

 

Physical properties

Material: T1 tinned copper

Working temperature: -60℃ to 200℃

Melt point: 1084℃

Flammability: /

Certification: /

Standard color: Tinned

Cutting tool: Scissors

 

Application

The flexible braided copper busbar is widely used in new energy electric vehicles, transformers, aerospace, electromechanical equipment, medical equipment, and other conductive copper braided soft connection fields, tinned cable shielding copper braid power shunts sleeve is also optional.

 

Typical power shunt applications: power stations, transformers, motors, generators, switchgear, substations – low, medium, and high voltage including 11kV 33kV switchgear and power systems.

 

Shunt connectors are used to provide LV MV HV transformer-bus duct links and undrilled palms can be customized to suit customer requirements.

 

 

DATA SHEET

PART NO

Reference Width(mm)

Sectional Area(mm²)

Structure

 Grammage

Max Ampacity

MJ-CBPS002

2.0

0.72

4*16*1/0.12

7

7

MJ-CBPS004

4.0

1.9

7*14*1/0.12

18

19

MJ-CBPS006

6.0

3.25

12*24*1/0.12

31

30

MJ-CBPS008

8.0

3.25

6*48*1/0.12

31

30

MJ-CBPS010

10.0

4.34

8*48*1/0.12

43

39

MJ-CBPS012

12.0

5.97

11*48*1/0.12

57

54

MJ-CBPS016

16.0

10.17

12*48*1/0.15

95

85

MJ-CBPS022

22.0

16.96

20*48*1/0.15

171

125

MJ-CBPS025

25.0

21.2

25*48*1/0.15

204

135

MJ-SCCT030

30.0

25.43

30*48*1/0.15

245

150

           

 

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